The impeller of high automation is machined

  • Time:
  • Click:53
  • source:DDON CNC Machining
Whether a week do 7 days of 24 H keep the vane wheel of engine turbine supercharger that large quantities of quantities produce tall nicety? Turbocam company can be accomplished completely, and need not the worker works overtime. Rely on machining center of 5 axes linkage, they can realize successive 24h to machine impeller of lorry turbine supercharger automatically. Turbocam company is a machinery of global complex and accurate turbine component produces business, two shops are set in the United States, set a shop each in England and India, major is engaged in the impeller of impeller of supercharger of internal-combustion engine turbine and jet engine making. Turbocam company also is a few a few can be mixed according to heavy-duty lorry one of companies that create turbine supercharger impeller by a few special requirements that use car manufacturer. As internal-combustion engine power and the constant change that discharge a standard, together with car and motor market rise quickly to the demand of turbine supercharger, turbocam company work up became the core production company of impeller of supercharger of turbine of an internal-combustion engine. Current, the car that contains turbine supercharger in Europe had been occupied 50% the left and right sides, the demand to turbine supercharger also is in and other places of the United States, Asia to grow quickly, turbocam company cannot miss the market opportunity of so exuberant development of course. To the inchoate turbine on sincere treatment history from mould supercharger structure is compared simple, not tall also to the precision requirement of impeller, consequently impeller uses the mould means of cost low-down tradition to make normally, is not machining make. As engine power rise ceaselessly, the rotate speed limits of engine and empty throughput produced very big change, all sorts of discharging code is more and more slashing also, these also raised corresponding new requirement to turbine supercharger. Impeller of modern turbine supercharger has 12 ～ 30 lamina, show radiation shape curve to arrange, blade has figure of complex three-dimensional curved surface, the wall is large be less than 0.

5mm. Apparent, traditional mould pattern already cannot satisfy the craft requirement of contemporary product. Technology of engine of program of treatment of 5 axes linkage and the progress that machine craft are flying, and bring out the best in each other, when hardness taller, performance is more superior, can be able to bear or endure when the data that gets 1000 ℃ to control high temperature is used at engine and turbine supercharger, flexible change the technology such as treatment of production, 5 axes, high speed treatment work up is mature. Through ceaseless exploration, software of the modern treatment craft that the technical group of Turbocam company machines to turbine supercharger impeller and machine tool, CAM undertook serious analysis, the conclusion that reachs finally: Complex to having and nonstandard the big batch treatment of the impeller of appearance, the 5 axes linkage that must use high speed, tall automation machines plan, subsequently, turbocam company established automation technically to produce systematic ministry (TAPS) , it is very fast on machining center of linkage of the HSM 400U of high-powered Mi Kelang that comes from group of Er of Swiss GF A Jixia rice 5 axes the success undertook 24h supercharger of turbine of lorry of unmanned guard, successive treatment. No matter whole machines precision of speed, treatment, still be workpiece is automatic change, mi Kelang HSM 400U machine tool satisfied the requirement of Turbocam company completely. Treatment business is in the impeller of Turbocam company to be extended continuously. Before before long, TAPS moves a of global headquarters seat to its to have the production center of world level newly. In this new production center, machining center of high speed of 5 axes linkage is engaged in HSM 400U of 18 Mi Kelang technically waiting for the turbine of more than kinds of 20 lorry that is material with billet of stainless steel, titanium the production of supercharger impeller, and most machining center installed tray to exchange unit, make manufacturing efficiency taller, machine tool utilization rate is higher, the impeller of TAPS produces per year a quantity to be able to amount to hundred thousands of. Machining machining center of linkage of HSM 400U of Mi Kelang of HSM 400U of Ke Lang of edge tool rice 5 axes is Swiss GF A Jixia Mierji, ministry of technology of milling of group of Er of rice of strange summer of Swiss GF A depends on it to machined a domain to establish new standard in high speed of 5 axes linkage even. These standards include dynamic character (include 5 all axles) , workpiece treatment precision, man-machine is friendly interface, automation and process dependability and superior operation performance, among them the most intriguing character is, to circumgyrate of each axis, high speed / swing workbench all deserves to have liquid cooling type direct actuating device, technology of this kind of direct drive but rotatory / place the dynamic character that uses workbench to reach new level. This machine can match workpiece tray to exchange unit, implementation nobody turn automatic treatment. Apparent, the development that Mi Kelang HSM 400U will come to for the user offerred additional value of height. To the impeller treatment of Turbocam company, a variety of advanced techniques that place of Mi Kelang HSM 400U shows make its are benefited greatly in many sided. 1, high-powered main shaft and the consistent style that high speed machines high speed is Turbocam company, each phase of its aborning need to accelerate rate ceaselessly. The circumgyrate of HSM 400U machine tool / swing workbench used technology of drive of linear electric machinery, the design of runner shaft coming back and structure make its speed can achieve a tradition to rotate 25 times of workbench speed. Main shaft electric machinery uses technology of refrigeration of liquid of ball bearing of mixture pottery and porcelain, came true to move reliably in the high rotate speed of the 40000r/min in TAPS application thereby. 2, the HSM 400U of cutting tool system of tall accuracy and tall dynamic sex machine tool matchs stock laser to survey a system, can undertake to the length of cutting tool and radius accurate monitor, in the meantime, linear of vitreous grating feet measures a system to be able to ensure extremely tall fixed position precision, bring extremely accurate dynamic fabricating characteristics thereby, the acceleration that can satisfy what the treatment when machining complex gyroidal impeller continuously quickly needs to be more than 1g or decelerate are spent. 3, the concrete polymerization lathe bed that HSM 400U of perfect exterior treatment quality machine tool has was offerred to machine a process extremely tall tigidity, good decrease brace up the effect and extremely tall thermal stability, to realize faster spare parts face bright and clean spend and precision provided safeguard, also reduced cutting tool to wear away at the same time. Clamp, fixed position, workpiece is exchanged and advanced control system also is reflecting the outstanding character of HSM 400U machine tool everywhere, thereby more the exterior quality when ensuring spare parts treatment ends. 4, advanced control system and CAM software HSM 400U machine tool uses Hai Dehan ITNC530 to control a system, have higher information processing rate, can carry luggage contains the 2MB subprogram that appearance of spare parts geometry waits for information inside. In addition, this system still has a lot of standard character and configuration, if 3D graph and 3D cutting tool are compensated,emulate, 1.

5G hard disk and aether net interface. Of course, turbocam company's successful crucial factor still includes them custom-built with the ability that writes software of 5 axes CAM. In the actual production of Mi Kelang HSM 400U machine tool, turbocam company and joint development of company of software of Canadian CAMplete Solutions Inc gave more advanced TruePath software, the 5 axes that optimized HSM series machine tool in the round machine precision, speed and quality. After using CAM process designing, the project technology personnel of Turbocam company uses TruePath examination and the cutting tool method that optimize HSM 400U machine tool, the feed rate that can reduce time of cycle of mistake, estimation to optimize computation to go out thereby. The reliable moving anyhow of unmanned guard, the Mi Kelang HSM 400U of group of Er of rice of strange summer of Swiss GF A machine tool was offerred for Turbocam company inside cycle of a production, the Gao Ke that OK and unmanned guard, 100 ％ run the time of 80 ％ normally relies on a gender. American Ba Ling is located in to pause in Turbocam company (Barrington) in another factories, the robot job that 6 are comprised by ABB robot and 3R manipulator is unit, 3 among them manipulator and the machining center that come from group of strange Xia Mier of Swiss GF A cooperate to use, those who realize workpiece is automatic deferent. Here, the handling time of small-sized impeller needs only normally 0.

5h, if use two machine tools to process 150 work, the machine tool can be offerred for the user 37.

The unmanned guard run time of 5h. CNC Milling