Accuse configuration software easily to be in Bao Gangkuan is thick board the application on blaze cut product line

Steel of treasure of project brief introduction is clement board the project is Bao Gang " 15 " plan priority discipline. The project is divided period construction, first phase builds a 4 roller machine of reversible finish rolling, one establishs roller rolling mill, rolling is the biggest width 4.

8 meters, 25 meters long, thick 150 millimeter, produce per year 1.4 million tons clement board. 2 period add build machine of a roughing, scale of production expands 1.8 million tons, ply of the biggest rolling can amount to 400 millimeter. Product with marine board reach cop board to give priority to, still produce container of building, boiler, mould to wait for breed of domestic in short supply armor plate at the same time, special board occupy about 90% the left and right sides. As our country the first special wide cut modernization is clement board rolling mill product line, the construction of this project will change shipbuilding of 5 meters of class of our country to use board, class of large requirements, Sunday run, tall steel, fight vulcanization hydrogen cop to use board the state that counts an import for a long time. This product line is received by board base cross, board base is crossed, heating furnace area, advocate make friends is crossed, advocate between electric room, roll, cold bed is crossed, cut cross, change trains is crossed, heat treatment is crossed, lacquer is crossed and extreme finished product is crossed wait for composition. Cut of flaw detection of course Lian Zhu, finish rolling, hot Jiao Zhi, ultrasonic, blaze, heat treatment, gush imprints wait for working procedure to form final and clement board product, craft graph pursues as follows be shown. Clement board system of cut of blaze of graph of manufacturing technological process serves as clement board a of product line important working procedure, basically use at be more than 50mm large area is lukewarm (highest temperature 350 ℃ ) the scale cut of armor plate (cut a head, cut end, transverse reach fore-and-aft cut, useless edge cut) with sampling cut, and the cut of special dimension armor plate, the dimension that the finished product that cut comes out can satisfy an user to order goods directly asks and develop dozen of product information on armor plate directly. This project functional requirement novel, difficulty is great, in domestic initiate, only also Japan has abroad similar system. And the similar system that compares Japan, bao Gang still put forward to abolish edge cut, duplex operation the demand such as cut, in addition the tall difficulty such as the temperature compensation that this system still solved size of the board in process of cut of scanning and fixed position, hot to the outline of armor plate spring to change technical issue. This are clement board of product line go up a supervisory system besides undertaking automation monitoring to cut process, compositive still a large number of special algorithm and distinctive function, accuse easily (because INSPEC) software has capacity of powerful 2 process designing, can the monitoring function convention and the software function module that use advanced language development are not had seam compositive arrive one case, because this was chosen,accuse easily (INSPEC) the development platform that software regards a system as. 2. The system forms this clement board cut system is used statified design, whole control system manages all of computer science department of center of system, CCC, NC to control all of computer science department, rock-bottom motion to control unit to wait by L3 form. If plan institute is shown,systematic framework pursues. L3 management system believes company development by Shanghai treasure, be in charge of entering roller path to enter warehouse for finished product to finished product all the time from board base, deliver goods to finished product leave factory the whole process production till, dog, quality management and big board whole process production, dog, the quality, whole process management that deliver goods. Create manufacturing job according to the user order system of superstratum L4, generate child task sheet allots product line each subsystem. The computer supervisory system that job of CCC center computer distributes system and NC control system by 9 think of easy accuse easily (INSPEC) configuration software will finish. The main task of CCC center computer is to going up a L3 system and play an effect that there is a bridge to receive between NC system. It is responsible and analytic go up the system transmits a L3 the manufacturing task sheet that come over and lade information, mix according to task sheet lade information generates material cut task information to allot designation NC computer, the cut task of NC computer finishs information to also upload through CCC center computer to L3 system. These information can be examined on CCC computer, also can add by hand, revise, delete information to be in in order to ensure join normal production can assure when occurrence breakdown with L3 system. CCC and L3 system use communication of aether net net to pass manufacturing task information, with NC aether network signal company also is used to receive between the system. Systematic design is stabilized simply reliable, CCC can decide automatically each NC system is online circumstance, the system is online, can be monitored automatically from the line and finish automatically mutual the communication task between. Computer of a CCC can manage many NC computer, in Bao Gangkuan thick board include in the project first phase and 2 period the project shares computer of 7 3 CCC computer, NC. The operation that NC computer puts machine of park blaze cut is indoor, receive the cut job of CCC transmit through aether net, be in charge of asking to control specific cut equipment to finish product cut job according to producing the job. NC computer carries network of SSCNET, aether respectively, string together mouth and ground floor QPLC of controller of motion of 3 water chestnut, 3 water chestnut, measure lukewarm equipment, strong hit equipment to have communication, right cut, strong hit manufacturing process to undertake monitoring. According to configuring a system to be able to be controlled at most 14 move the gun of 6 axis, cut, motion when one measures lukewarm head and a strong take the lead to be the same as. The cut job that the program chooses according to the user and method of cut of computation of result of scanning of armor plate outline; In cut process measure method of lukewarm hand-in-hand travel automatically to compensate, according to computation the result controls cut gun to finish cut job automatically according to the requirement of cut craft, undertake monitoring to whole cut process. 3. Systematic characteristic (1) cut precision is tall. In be as long as on the product line of 8*60 rice, most can cut product 5 × 25 meters, the biggest ply amounts to 400mm, on size error of the product after demand cut is not more than 1mm. (2) the function is powerful. Its particular useless edge cut, duplex operation many the function such as nose cut is this systematic place original creation. (3) take warm spring cut. According to data computation, the armor plate refrigeration that grows 20 meters of 500 Celsius comes after normal temperature, its length direction will be contractible amount to 25 millimeter, the temperature with this particular system is monitored and compensate algorithm to be able to control a system to adjust cut method at any time, the product after assuring to cut the refrigeration below cut condition in heat thereby satisfies product precision requirement. (4) process is complex, main working procedure has: Outline of scanning armor plate, product covers method of makings, cut to optimize, automatic cut control, strong hit factory mark, task to appear in the newspaper etc. (5) communication equipment is numerous, QPLC of mutual motion controller, 3 water chestnut, temperature is measured, develop the device of 4 kinds of communication such as dozen of equipment, use means of the communication that string together a mouth entirely, athletic controller is most controallable 14 axes undertake linkage. 4. Applied system software is in software to accuse easily (INSPEC) on the foundation of software, increase different business module according to different business type, undertake through interface between each module alternant, the flexibility of the framework that assured a system thereby can expand ability. Yu Wei of framework of systematic ground floor is soft.

Net platform, use.

The latest technology such as Net Remoting, XML, assured advanced sex of the system. Accuse easily (INSPEC) good open sex makes increase algorithm and special function module to become easy. Whole cut task includes scanning of outline of task choice, armor plate, outline to plan to close, the product covers makings, method to optimize, automatic cut, strong dozen of label, gain appears in the newspaper wait for much talk working procedure. The system saves the working procedure of every task automatically to achieve status, can pause in executive process of working procedure of working procedure occasional, restore to execute working procedure mission after entering an order next time. Task management: Must choose to need executive cut job before every working procedure, cut task by go up to the computer distributes a CCC and come, when encountering network trouble, CCC can save the cut job that passes below need automatically, undertake conveying when couplet net. Cut task also can be inputted by hand when doing not have a network. Outline scanning: Must undertake armor plate outline scans above all before armor plate cut, the main purpose that outline scans is the shape size of affirmatory armor plate and position, of automatic scanning armor plate lade the position and real measure, plan automatically to add up to outline of armor plate periphery. Outline scanning uses laser scanning to undertake the brim is explored, head of computer control scanning is directional and mobile, when scanning head passes armor plate brim generation interrupts signal, signal of PLC self-recording position, convey these signal to go up a machine is easy accuse (INSPEC) undertake planning to close handling in configuration software. In practice, data precision is moved by scanning head the influence of speed, conclude on the foundation that passes a large number of practice a computational formula is right scanning data has dynamic compensation, ensured scanning precision. Outside dividing automatic scanning, to the armor plate of appearance regulation, the means that also can use affirmatory feature to nod decides board seat and outline. The product covers makings: After outline scanning is finished, the product measure that needs to mix next passing according to armor plate outline asks to undertake composing is covered makings, will cover makings result feedback to give handlers. The composing kind with need different basis (A, S, G) with different cut kind (thick cut, sample is cut, the product is cut) choose different composing algorithm. Still need to consider to cut head length and kerf width to cover the influence of makings to composing in composing computation. To special board (TP board) , need chooses affirmatory product place according to feature of its ply change. Method optimizes: After the product covers material success, those who need to want way of composing of product of sue for peace according to cut craft is different, automatic choice optimizes algorithm differently to undertake optimizing to product cut method, below the circumstance that asks in contented cut craft, reduce the time of shift of light locomotive trip of cut nose as far as possible, in order to improve manufacturing efficiency. To the cut method that computation finishs, can use the distinct animation simulation that controls configuration software easily actual cut process. To the board with composing means and cut same way, can have duplex operation at the same time a makings and method are optimized in order to improve work efficiency. Method optimizes an interface to pursue automatic cut: After method optimizes working procedure to finish, the system can control cut nose according to book cut method, undertake to armor plate full automatic cut, gun of systematic automata cut moves cut is bit more initiative, put down nose, ignition, perforative crawl, amain cut, flameout, carry the whole process such as method of a cut, till cut of whole armor plate ends. Cut speed, creep speed can be adjusted in cut process, light gas and cut oxygen to mix the parameter such as rate. Can control at the same time in cut process most 6 cut gun at the same time cut manufactures efficiency with rising. Cut can pause in cut, have the job such as repair cut gun, after entering a system again, can continue from original cut breakpoint cut. According to Bao Gang's requirement, can be in regular cut while cut off automatically to the useless edge of generation, in order to satisfy its useless edge length is the longest do not exceed 1.

The requirement of 3m, in order to satisfy flotsam the demand of deferent line. Armor plate temperature can be monitored in real time in cut, be opposite according to computational formula cut product method undertakes cut compensation automatically order goods in order to make the dimension after armor plate refrigeration satisfies an user requirement. Strong dozen: After cut is finished, mark of badge of dozen of product name, company, date of production can rush on the product after cut, examine the character such as the result and graphical information. Develop dozen of information to originate go up a L3 system, systematic automata moves to nob of the product appoint the position, fall to be carried out to nob strong dozen, strong take the lead mentions to move to rush to next product armor plate after finishing make a label, the board size basis of the product child plate information is generated automatically. Outstanding achievement appears in the newspaper: After cut is finished, can go up from tendercy L3 an information of systematic deferent cut that finish, person of the time that includes the job that finish, exercise, child plate information, not not cut product, strong dozen of product and its reason are waited a moment. The system when network join disconnects stores automatically in this locality, restoring connective for a short while inside deferent and consummate a system. Because rectify a product line to go up to in all 7 fire cut a system, the configuration situation such as gun of cut of each system pilot is not same. The system is used same cover software, type of head of the cut head number that uses configuration file to deploy cut engine system, cut cuts the demand of engine system with satisfying different fire. To the unusual information that appears in producing a course, of the communication state that is like equipment, PLC call the police information, measure a dot to call the police information is waited a moment, all configure in controlling configuration software easily call the police, remind operator in time, when the car motion arrives area of give an alarm or two cars distance is too close, when may producing collision risk, the system can remind automatically and jockey automatically. The system can monitor fire to cut engine system alone the moving state of departmental cent, give handlers test result feedback. System of software of zero synchronization graph uses a database to undertake unity administrative to configuring information, if aircrew configures status of task of information, production, user management, job, call the police parameter of information, cut is waited a moment, assured the dependability of systematic information and consistency. 5. Last word this system in September 2005 the project is passed check and accept. Since consign treasure steel is used, 7 fire are cut aircrew does not divide ground of day and night 24 hours to move everyday in the spot, did not appear up to now any problems. The good performance of this system assured those who produce the job to finish, won the reliance of the user thereby. The stable dependability of the function with rich to this system user and system gave extremely high opinion. The success of this system applies, fill our country is in especially clement board the blank of cut respect, can offer ply range 6 ～ 400mm, the biggest width is 4800mm, what the biggest length is 25 meters is clement board product cut, for what be badly in need of on market of treasure steel production construction of boat board, bridge board, building uses armor plate, container the special type armor plate such as boiler board the contribution that made oneself. Accuse easily (INSPEC) configuration software is in subsequently Bao Gang 2 period, Sha Gang, Pu Gang, Wu Gang, Tang Gang, too the application that also received succeeding in a lot of steelworks such as steel, long steel. CNC Milling